Tecnomatix Plant Simulation Modeling and Programming by Means of Examples 2nd edition by Steffen Bangsow 3030415430 9783030415433

Tecnomatix Plant Simulation Modeling and Programming by Means of Examples 2nd edition by Steffen Bangsow  – Ebook PDF Instant Download/DeliveryISBN: 3030415430, 9783030415433

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ISBN-10 :  3030415430 

ISBN-13 :  9783030415433

Author:  Steffen Bangsow 

This book systematically introduces readers to the development of simulation models as well as the implementation and evaluation of simulation experiments with Tecnomatix Plant Simulation. Intended for all Plant Simulation users whose work involves complex tasks, it also offers an easy start for newcomers. Particular attention has been paid to introducing the simulation flow language SimTalk and its use in various aspects of simulation. In over 200 examples, the author demonstrates how to combine the blocks for simulation models and how to employ SimTalk in complex control and analysis tasks. The content ranges from a description of the basic functions of the material flow blocks to more advanced topics such as the implementation of database-supported warehouse control by using the SQLite interface, and the exchange of data using XML, ActiveX, COM or DDE. 

Tecnomatix Plant Simulation Modeling and Programming by Means of Examples 2nd Table of contents:

1 Basics
1.1 Introducing Material Flow and Logistics Simulation
1.1.1 Uses
11.1.1 Definitions
11.1.2 Procedure of Simulation
1.2 Plant Simulation: First Steps
1.2.1 The Tutorial
1.2.2 Step-by-Step Help
1.2.3 Example Collections and Demo Videos
1.2.4 The Siemens PLM Software Community
1.3 Introductory Example
1.4 First Simulation Example
1.4.1 Insert Objects into the Frame
1.4.2 Connect the Objects
1.4.3 Define the Settings of the Objects
1.4.4 Run the Simulation
1.5 Modeling
1.5.1 Object-related Modeling
1.5.2 Object-oriented Modeling
1.6 Student and Demo Version
2 SimTalk and Dialogs
2.1 List of Examples
2.2 The Object Method
2.3 The Method Editor
2.3.1 Line Numbers, Entering Text
2.3.2 Bookmarks
2.3.3 Code Completion
2.3.4 Information about Attributes and Methods
2.3.5 Templates
2.3.6 The Debugger
2.4 SimTalk 2.0
2.4.1 Names
2.4.2 Anonymous Identifiers
2.4.3 Paths
2.4.4 Comments
2.5 Variables and Data Types
2.5.1 Variables
2.5.2 Local Variables
2.5.3 Arrays
2.5.4 Global variables
2.6 Operators
2.6.1 Mathematical Operators
2.6.2 Logical (Relational) Operators
2.6.3 Assignments
2.7 Branching
2.8 Case Differentiation
2.9 Loops
2.9.1 Conditional Loops
2.9.2 For Loop
2.10 Methods and Functions
2.10.1 Passing Arguments
2.10.2 Passing Several Arguments at the Same Time
2.10.3 Result of a Function
2.10.4 Predefined SimTalk Functions
2.10.5 Method Call
2.11 Interrupt Methods
2.11.1 The wait statement
2.11.2 Suspending of Methods
2.12 Debugging, Optimization
2.12.1 Breakpoints in methods
2.12.2 Breakpoints in the EventController
2.12.3 Error handler
2.12.4 Profiler
2.13 Hierarchical Modeling
2.13.1 The Frame
2.13.2 The Interface
2.13.3 Create your own libraries
2.14 Dynamic Model Generation
2.14.1 Required data, SimTalk language elements
2.14.2 Create objects and set attributes
2.14.3 Link objects with connectors
2.14.4 Connect objects with lines
2.15 Dialogs
2.15.1 Elements of the Dialog
2.15.2 Accessing Dialogs
2.15.3 User interface controls
2.15.4 Input functions
2.15.5 Output functions
3 Modeling of Production Processes
3.1 Examples
3.2 Material Flow Library Elements
3.2.1 General Behavior of the Material Flow Elements
3.2.2 Shift Calendar
3.3 SimTalk Attributes and Methods of the Material Flow Elements
3.3.1 States of the Material Flow Elements
3.3.2 Setup
3.3.3 Finished Messages
3.3.4 Content of the Material Flow Objects
3.4 Mobile Units (MUs)
3.4.1 Standard Methods of Mobile Units
3.4.2 Length, Width and Booking Point
3.4.3 Part (Entity) and Container
3.5 Source and Drain
3.5.1 Basic Behavior of the Source
3.5.2 Settings of the Source
3.5.3 Source Control Using a Trigger
3.5.4 User-defined Source with SimTalk
3.5.5 The Drain
3.6 Single Processing
3.6.1 Station (SingleProc), Fixed Chained Machines
3.6.2 Batch Processing
3.7 Simultaneous Processing of Several Parts
3.7.1 The ParallelProc, Parallel Station
3.7.2 Machine with Parallel Processing Stations
3.7.3 Continuous Machining, Fixed Transfer Lines
3.7.4 The Cycle, Flexible Cycle Lines
3.8 Assembly Processes
3.8.1 The Assembly station
3.8.2 Assembly with Variable Assembly Tables
3.8.3 Main MU depend assembly lists
3.8.4 Assembly without connectors
3.8.5 Assembly connected with a store object
3.8.6 Use SimTalk to Model Assembly Processes
3.9 Dismantling
3.9.1 The DismantleStation
3.9.2 Simulation of Split-up Processes
3.9.3 Dismantle Processes using SimTalk
3.10 Scrap and Rework
3.10.1 The FlowControl
3.10.2 Model Scrap Using the Exit Strategy
4 Information Flow, Controls
4.1 Examples
4.2 The List Editor
4.3 One-dimensional Lists
4.3.1 The Card File, Data List (14.2)
4.3.2 Stack File and Queue File (Data Stack, Data Queue)
4.3.3 Searching in Lists
4.4 The Table File (Data Table)
4.4.1 Methods and Attributes of the Table File
4.4.2 Searching in Table Files
4.4.3 Calculating within Tables
4.4.4 Nested Tables and Nested Lists
4.5 TimeSequence
4.5.1 The Object TimeSequence
4.5.2 TimeSequence with TableFile and SimTalk
4.6 The Trigger
4.6.1 The Object Trigger
4.6.2 Trigger with SimTalk and TableFile
4.7 The Generator
4.7.1 The Generator Object
4.7.2 User-defined Generator with SimTalk
4.8 The Attribute Explorer
4.9 The Event Controller
4.10 Shop Floor Control, Push Control
4.10.1 Base Model Machine
4.10.2 Elements of the Job Shop Simulation
4.11 Pull Control
4.11.1 Simple Pull Controls
4.11.2 Kanban control
4.11.3 The Plant Simulation Kanban Library
4.12 Line Production
4.12.1 CONWIP Control
4.12.2 Overall System Availability, Line Down-Time
4.12.3 Sequence Stability
5 Working with random values
5.1 Examples
5.2 Working with distribution tables
5.3 Working with probability distributions
5.3.1 Use of Datafit to determine probability distributions
5.3.2 Use of uniform distributions
5.3.3 Set of random distributed values using SimTalk
5.4 The ExperimentManager
5.4.1 Simple experiments
5.4.2 Multi-Level Experimental Design
5.5 Genetic Algorithms (GA)
5.5.1 GA sequence tasks
5.5.2 GA Range allocation
5.6 The Layout Optimizer
6 Simulation of transport processes
6.1 Examples
6.2 The Conveyor (Line until version 14.1)
6.2.1 Attributes of the Conveyor
6.2.2 Curves and Corners
6.3 AngularConverter and Turntable
6.3.1 Settings of the AngularConverter
6.3.2 Settings of the Turntable
6.3.3 Turntable, select user-defined exit
6.4 The Turnplate
6.4.1 Basic behavior of the Turnplate
6.4.2 Settings of the Turnplate
6.5 The Converter
6.6 The Track
6.7 Sensors on length-oriented blocks
6.7.1 Function and use of sensors
6.7.2 Light barrier mode
6.7.3 Create sensors automatically
6.8 The Transporter
6.8.1 Attributes of the Transporter
6.8.2 Load and unload the transporter using the Assembly Station and the Dismantling Station
6.8.3 Load and Unload the Transporter using the Transfer Station
6.8.4 Load and unload transporter using SimTalk
6.8.5 SimTalk methods and attributes of the Transporter
6.8.6 Stopping and Continuing
6.8.7 Drive a certain distance
6.8.8 Routing
6.8.9 Sensorposition, Sensor-ID, Direction
6.8.10 Start Delay Duration
6.8.11 Load bay type line, Cross Sliding Car
6.9 Tractor
6.9.1 General behavior
6.9.2 Hitch Wagons to the Tractor
6.9.3 Loading and Unloading of Trains
6.10 Model Transporters with Battery
6.11 Case studies
6.11.1 The Plant Simulation Multi Portal Crane
6.11.2 2 Axis Portal Cranes (Recipe-based Production)
6.11.3 Turntables (user defined)
6.11.4 Chain conveyor
6.11.5 AGVPool and free moving AGV
7 Simulation of Robots and Handling Equipment
7.1 Examples
7.2 PickAndPlace
7.2.1 Attributes of the PickAndPlace Object
7.2.2 Blocking Angle
7.2.3 Time Factor
7.3 Simulation of Robots
7.3.1 Exit Strategy Cyclic Sequence
7.3.2 Load and Unload of Machines (Single Gripper)
7.3.3 Load and Unload of Machines (Double Gripper)
7.3.4 PickAndPlace loads from and to conveyors
7.3.5 Assembly with Robots
7.3.6 The Target Control of the PickAndPlace Object
7.3.7 PickAndPlace uses the automatic routing of the MUs
7.3.8 Consider Custom Transport and Processing Times
7.3.9 PickAndPlace 3D
7.4 Model robots using rotating icons
7.4.1 Simplified robot modeling
7.4.2 Robot on the seventh Axis, Robot on Wheels (2D)
7.5 Model Handling Robots Using Transporter and Track
7.5.1 Basic Model and General Control
7.5.2 Partial Parameterized Control Development
7.5.3 Handling and Processing Times of the Robot
7.5.4 Synchronous and Asynchronous Control of the Robot
7.6 The Lockout Zone
7.7 Robots based on joints and poses (version 14.2 and higher)
7.7.1 6 Axis Robots
7.7.2 Seven-axis Robots (robot on rails, 3D)
7.8 Gantry Robots
7.8.1 Gantry control without grippers
7.8.2 Gantry loader with H-Gripper (2D)
7.8.3 The Plant Simulation Gantry-Loader library (only 3D)
8 Warehousing and Procurement
8.1 Examples
8.2 Buffer
8.3 The Sorter
8.3.1 Basic Behavior
8.3.2 Attributes of the Sorter
8.3.3 Sort by Method
8.4 The Store, Warehousing
8.4.1 The Store
8.4.2 Chaotic Warehousing
8.4.3 Virtual Warehousing
8.4.4 Extension of the Store Class
8.4.5 Simplified Warehousing Model
8.4.6 Warehouse Key Figures
8.4.7 Storage Costs
8.4.8 Economic Order Quantity
8.4.9 Cumulative Quantities
8.5 ProcurementTo model the incoming material
8.5.1 Warehousing Strategies
8.5.2 Consumption-based Inventory Replenishment
8.5.3 StorageCrane (until Version 14.1)
8.5.4 StorageCrane starting with version 14.2
8.5.5 Load and unload a storage area using the Multiportal Crane
8.5.6 The HBW (High Bay Warehouse) Library
8 Warehousing and Procurement
8.1 Examples
8.2 Buffer
8.3 The Sorter
8.3.1 Basic Behavior
8.3.2 Attributes of the Sorter
8.3.3 Sort by Method
8.4 The Store, Warehousing
8.4.1 The Store
8.4.2 Chaotic Warehousing
8.4.3 Virtual Warehousing
8.4.4 Extension of the Store Class
8.4.5 Simplified Warehousing Model
8.4.6 Warehouse Key Figures
Example 8.6: Warehouse Key Figures
8.4.7 Storage Costs
8.4.8 Economic Order Quantity
8.4.9 Cumulative Quantities
8.5 Procurement
8.5.1 Warehousing Strategies
8.5.2 Consumption-based Inventory Replenishment
8.5.2.1 Order Rhythm Method
8.5.2.2 Reorder Point Method
8.5.3 StorageCrane (until Version 14.1)
8.5.4 StorageCrane starting with version 14.2
8.5.5 Load and unload a storage area using the MultiportalCrane
8.5.6 The HBW (High Bay Warehouse) Library
8.5.6.1 Basic installation
8.5.6.2 WMS with SQLite
9 Simulation of Workers
9.1 Examples
9.2 Exporter, Importers, and Brokers
9.2.1 Function
9.2.2 Exporter and Broker statistics
9.3 Worker
9.3.1 The Worker–WorkerPool–Workplace–-FootPath concept
9.3.2 The Broker
9.3.3 The WorkerPool
9.3.4 The Worker
9.3.5 The Footpath
9.3.6 The Workplace
9.3.7 Alternative services
9.3.8 Worker transporting parts
9.4 3D Worker
9.5 Worker statistics
9.5.1 Worker Chart
9.5.2 Worker Sankey Diagram
9.5.3 Worker tracking (logfile)
9.6 Case snippets for worker simulation
9.6.1 Loading of multiple machines by one operator (Version footpath)
9.6.2 The worker loads and unloads containers
9.6.3 Worker assembles parts depend on a bill of material (BOM)
9.6.4 Worker loads and unloads conveyors (lines)
9.6.5 Chaku-Chaku
9.6.6 Troubleshooting depending on the nature of the failure
9.6.7 Collaborative work of several workers
9.6.8 A worker executes different activities at one station
9.6.9 The worker changes its speed depending on the load
9.6.10 Employees working with different efficiency
9.6.11 The worker loads carrier and transports them
9.6.12 Multiple machine operation
9.6.13 Worker loads machines on availability
9.6.14 Worker works with priority (Broker – importer request)
9.6.15 Determination of the number of workers with the ExperimentManager
9.6.16 Worker works in a sequence (not mediated)
9.6.17 Worker works in a sequence (Broker import request control)
9.7 Modeling of workers with transporter and track
9.7.1 Modeling approach
9.7.2 The worker operates according to a process
9.7.3 Make a “walking transporter” in 3D
9.7.4 Rabbit chase
9.7.5 The worker is driving a transporter
10 The Fluids Library
10.1 Examples
10.2 The Fluid Elements, Continuous Simulation
10.3 The Tank
10.4 Simple Case Studies
10.4.1 Pumping out
10.4.2 Distribute Fluids
10.4.3 Fill the Tank with a Tanker; variant FluidSource
10.4.4 Fill the Tank with a Tanker; variant DePortioner
10.4.5 Unload a Tank Using a Tanker
10.4.6 Separator
10.4.7 Crusher
10.4.8 Status Change
10.4.9 Portioner load boxes
10.4.10 Fluids pull control
10.4.11 Two stage production process
11 2D and 3D Visualization
11.1 Examples
11.2 2D Visualization
11.2.1 The Icon Editor
11.2.2 Inserting Images
11.2.2.1 Insert Images from the Clipboard
11.2.2.2 Inserting Images from a File
11.2.2.3 Changing the Background of the Frame
11.2.3 Animation Structures and Reference Points
11.2.3.1 Set Reference Points
11.2.3.2 Animation Structures
11.2.4 Animating Frames
11.2.5 Dynamic Creation of 2D Animation Structures
11.2.6 Simple 2D Icon Animations
11.3 Plant Simulation 3D
11.3.1 Introduction to Plant Simulation 3D
11.3.2 Navigation in the 3D Scene
11.3.3 Formatting 3D Objects
11.3.3.1 Load 3D Graphics
11.3.3.2 Transformations
11.3.3.3 Animation Paths 3D
11.3.4 3D State Icons (LEDs)
11.3.5 MU Animation
11.3.6 Length-oriented Objects in 3D
11.3.7 Textured Plate
11.4 3D Animation
11.4.1 Self-animations, Named Animations
11.4.2 SimTalk 3D Animations, Unnamed Animations
11.4.3 Show and hide graphic groups
11.4.4 Worker utilization
11.4.5 Processing states
11.4.6 Joints and poses (from version 14.2)
11.5 Camera Animations
11.5.1.1 Attach Camera
11.5.1.2 Camera Path Animations
12 Integrate Energy Consumption and Costs
12.1 Examples
12.2 Simulation of Energy Consumption
12.2.1 Energy Consumption—Basic Behavior
12.2.2 Energy Profiles
12.2.3 Energy Consumption in the Periphery of Machines
12.3 Integrate Costs into the Simulation
12.3.1 Production Concurrent Costing
12.3.2 Working Assets
12.3.3 Machine-Hour Rates
12.3.4 CostAnalyzer (Plant Simulation 15, professional license)
13 Statistics
13.1 Examples
13.2 Statistics Collection Period
13.3 Statistics—Methods and Attributes
13.3.1 Write the Statistical Data into a File
13.3.2 Determining Average Values
13.3.3 Record Values
13.3.4 Calculation of the Number of Jobs Executed per Hour (JPH)
13.3.5 Data Collected by the Drain
13.3.6 Statistical Values of the Global Variable
13.3.7 Create trace files for MUs
13.3.8 Statistics of the Transporter
13.4 User Interface Objects
13.4.1 The Chart object
13.4.1.1 Plotter
13.4.1.2 Chart
13.4.1.3 Statistics Wizard
13.4.1.4 Histogram
13.4.2 The Sankey diagram
13.4.3 The BottleneckAnalyzer
13.4.4 The Display
13.4.5 The Display Panel
13.4.6 The Comment
13.5 The Report
13.5.1 Automatic Resource Report (Statistics Report)
13.5.2 The HTML Report
14 Data Exchange and Interfaces
14.1 Examples
14.2 DDE with Plant Simulation
14.2.1 Read Plant Simulation Data in Microsoft Excel
14.2.2 Excel DDE Data Import in Plant Simulation
14.2.3 Plant Simulation DDE Data Export to Excel
14.2.4 Plant Simulation Remote Control
14.2.5 DDE Hotlinks
14.3 The COM Interface
14.3.1 Read Data from Plant Simulation
14.3.2 Write Data, Call Methods, Respond to Events
14.3.3 COM access within Plant Simulation
14.4 The ActiveX Interface
14.4.1 ActiveX and Excel
14.4.2 ActiveX Data Objects (ADO, ADOX)
14.4.2.1 Creating a New Access Database
14.4.2.2 Integrating the Necessary Libraries
14.4.2.3 Creating a Database Table
14.4.2.4 Insert Data into a Table, Add Records
14.4.2.5 Find and Display Records
14.4.2.6 Updating Data
14.5 The File Interface
14.6 The ODBC Interface
14.6.1 Setup an ODBC Data Source
14.6.2 Read Data from a Database
14.6.3 Write Data into a Database
14.6.4 Delete Data in a Database Table
14.6.5 SQL Commands
14.7 SQLite interface
14.7.1 Create Databases and Tables
14.7.2 Working with SQLite Databases
14.7.3 SQL Functions in SQLite
14.8 The XML Interface
14.8.1 Introduction in XML
14.8.2 Read in XML Files into Tables
14.8.3 The XML Interface
14.8.3.1 Integrating an XML File into the Model
14.8.3.2 Select Nodes and Read Values
14.8.3.3 Changing Data in XML files

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