Heavy Duty Truck Systems 7th Edition by Sean Bennett 8214345208 9798214345208

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ISBN-10 :  8214345208 

ISBN-13 :  9798214345208

Author: Sean Bennett 

Prepare for your future career with HEAVY DUTY TRUCK SYSTEMS, Seventh Edition! This comprehensive, best-selling guide will help you gain the essential knowledge and skills needed to service medium- and heavy-duty trucks. You’ll build a strong foundation in electricity and electronics, powertrain, steering and suspension, brakes, and accessories systems, as well as mastering practical topics like servicing, safety, tools, and preventive maintenance. You’ll also benefit from full coverage of the latest ASE Education Foundation IMMR/TST/MST competencies and the latest truck technology, including J1939 updates and access tools, lock-out tag-out compliance, expanded PicoScope coverage, DIN wiring schematic navigation, and the five levels of semi- and fully autonomous trucks. With extensive review questions, over 1800 full-color photos and illustrations, and a standalone workbook with ASE Education Foundation task-oriented job sheets, this proven text is the perfect choice to prepare you for professional success.

Heavy Duty Truck Systems 7th table of contents:

1. Introduction to Servicing Heavy-Duty Trucks
1.1. Truck Classifications
Original Equipment Manufacturers
Axle Classifications
1.2. Heavy-Duty Trucks
Commercial Truck Data
Engines
Electrical Systems
Clutches
Torque Converters
Transmissions
Drive Shafts
Axles
Steering
Suspension Systems
Wheels and Tires
Brakes
Air Brakes
Vehicle Retarders
Chassis Frame
Fifth Wheel
Heating/Air Conditioning
Electronic Controls
Hotel Load Grid
1.3. Career Opportunities for Heavy-Duty Truck Technicians
Fleet Operations
Fleet Shops
Dealership Shops
Independent Truck Service Shops
Specialty Service Shops
Other Truck Shops
1.4. Job Classifications
Service Technicians
Specialty Technician
Self-Employment
Service Writer
Parts Manager
Shop Supervisor
Service Manager
1.5. Advancement in the Profession
Self-Education
Professional Associations
TMC Supertech
Degree Programs
1.6. Electronic Logging Devices
ELDs and Law Enforcement
ELD Hardware
ELDs and Technicians
ELD Summary
1.7. Autonomous and Electric Trucks
Autonomous Trucks
Electric Trucks
Summary
Review Questions
2. Shop Safety and Operations
2.1. Personal Protective Equipment
Eye Protection
Clothing
Footwear
Gloves
Ear Protection
Hair and Jewelry
Lifting and Carrying
Other Personal Safety Warnings
2.2. Work Area Safety
Spill Response
Ventilation
Emergency Telephone Numbers
Flammable Substances
Fire Safety
Hybrid Drive and NG Precautions
Chassis and Shop Electrical Safety
Static Discharge
2.3. Oxyacetylene Equipment
Acetylene Cylinders
Oxygen Cylinders
Torches and Tips
Oxyacetylene Precautions
Adjustment of the Oxyacetylene Flame
2.4. Electric Arc Welding
2.5. Shop Tool Safety
2.6. Hazardous Materials and WHMIS
Laws Regulating Hazardous Materials
2.7. Handling and Disposal of Hazardous Waste
2.8. Shop Records
Work or Repair Order
Computers in the Shop
2.9. Lockout/Tagout
LOTO Coverage
Truck LOTO Devices
Summary
Review Questions
3. Tools and Fasteners
3.1. Hand Tools
Hammers
Hammer Safety
Saws and Knives
Chisels and Punches
Screwdrivers
Wrenches
Pliers
Files
Special Tools
3.2. Power Tools
Power Tool Safety
Impact Wrenches
Other Power Tools
Lifts and Hoists
3.3. Measuring Tools
Machinist’s Rule
Dial Calipers
Micrometers
Digital Measuring Tools
Other Measuring Gauges
3.4. Manufacturers’ Service Literature
Service Information Systems
Other Service Literature
3.5. Fasteners
Fastener Grades and Classes
UNF and UNC Threads
Metric Fasteners
Tightening Fasteners
Fastener Replacement
Fastener Failures
Adhesives and Chemical Sealing Materials
Summary
Review Questions
4. Maintenance Programs
4.1. VMRS
VMRS Code Keys
Reasons for using VMRS
4.2. Setting Up a Maintenance Program
Preventive Maintenance
Making Sense of PM Forms
Driver Inspection
Inspection Procedure
4.3. Out-of-Service or Deadlining a Vehicle
Defining OOS
CVSA OOS
CSA
4.4. PM Scheduling
Trailer PM
Federal Inspection Regulations
Maintenance Software
4.5. Lubricants
Engine Oils
Additives
Diesel Engine Oil Classifications
Belts and Tensioners
Coolant Hoses
Gear Lubricants
Chassis Lubricants
On-Board Chassis Lubricating System
Trailer Lubrication
4.6. Winterizing
Engine Coolant
Air Brake System
Starting Aids
Ether Starting Systems
Cab Comforts
Electrical System
Diesel Fuel
Fuel/Water Separators
General Winterizing Tips
4.7. Performing a Lube Job
Greasing the Chassis
Checking Fluids
Brake Stroke and Lighting Inspection
4.8. Fleet Management Software
4.9. Maintaining Emissions Control Equipment
Diesel Particulate Filter
Selective Catalytic Reduction
Clean Idle Certification
Summary
Review Questions
5. Fundamentals of Electricity
5.1. Atomic Structure and Electron Movement
Electrons and Protons
Atomic Shells
Ions
Attraction and Repulsion
Molecules
Defining Electricity
5.2. Conductors and Insulators
Factors Affecting Resistance
Electron Movement
5.3. Current Flow
Terminals
5.4. Magnetism
Reluctance
Atomic Theory and Magnetism
5.5. Electromagnetism
Using Electromagnetism
Electromagnetic Field Force
5.6. Electrical Current Characteristics
Direct Current (DC)
Alternating Current (AC)
5.7. Sources of Electricity
Chemical
Static Electricity
Electromagnetic Induction
Thermoelectric
Photoelectric
Piezoelectric
5.8. Electrical Circuits and Ohm’s Law
Voltage
Current
Resistance
Circuit Components
Series Circuits
Parallel Circuits
Series-Parallel Circuit
Electrical Circuit Terminology
Ohm’s Law
Working with Ohm’s Law
Power
5.9. Electric Motor and Generator Principle
DC Motors
Generators
Capacitance
5.10. Coils, Transformers, and Solenoids
Transformers
Solenoids and Magnetic Switches
Piezo Actuators
Summary
Review Questions
6. Fundamentals of Electronics and Computers
6.1. Using Electronic Signals
Digital Basics
Frequency
Signals
Modulation
6.2. Semiconductors
Doping
6.3. Diodes
Diode Bias
Anode and Cathode
Types of Diodes
Photo Diodes
6.4. Transistors
Amplification
Bipolar Transistors
Field Effect Transistors (FETs)
Junction FETS (JFETs)
Metal-Oxide Semiconductor Field Effect Transistors (MOSFETs)
MOSFET Operation
Thyristor
Darlington Pairs
6.5. Photonic Semiconductors
The Optical Light Spectrum
Optical Components
6.6. Testing Semiconductors
Testing Diodes
Testing Transistors
6.7. Integrated Circuits (I/Cs)
Analog and Digital Circuits
DIPs
6.8. Gates and Truth Tables
AND Gates
OR Gates
NOT or Inverter Gates
Gates, Truth Tables, and Basic Data Processing
6.9. Binary System Basics
6.10. Microprocessors
ECU Construction and Networking
Processing
Data Input
6.11. Data Retention in a Vehicle ECU
Random Access Memory (RAM)
NV-RAM
Read-Only Memory (ROM)
Programmable ROM (PROM)
Electronically Erasable Prom (EEPROM)
6.12. Auxiliary Electronic Systems
Vehicle Navigation
6.13. Accident Avoidance Systems
Normal Driving
Collision Detection Systems
Video
Infotainment Systems
Summary
Review Questions
7. Batteries
7.1. Battery-Operating Principles
Lead-Acid Battery
Battery Construction
Electrolyte
Specific Gravity and Temperature
Battery Charge/Discharge Cycles
Sulfation
Maintenance-Free Batteries
Recombinant Batteries
Gelled Electrolyte Batteries
Absorbed Glass Mat Batteries
7.2. Battery Ratings
Cold Cranking Rating
Ampere-Hour Rating
Reserve Capacity Rating
7.3. Battery Classifications
Battery Banks
7.4. Battery Maintenance
Battery Maintenance Procedure
Battery Servicing Precautions
Winterizing Batteries
7.5. Battery Testing
Visual Inspection
State of Charge Test
Open-Circuit Voltage Test
Load Test
Voltage Drop Tests
Electrochemical Impedance Spectroscopy (EIS)
Conductance Testing
7.6. Charging the Battery
Slow Charging
Fast Charging
Charging Instructions
Charging Safety
Jump-Starting
Generator Charging
Jump-Starting a 12/24-Volt System
Battery Storage and Recycling
7.7. Conductance Testing
Battery Test Procedure Midtronics EXP
Battery Cables
PMI Battery Testing
7.8. Alternative Battery Technology
NIMH Batteries
Lithium-Based Batteries
7.9. Ultracapacitors and Supercapacitors
UC versus Battery Discharge Rates
7.10. Battery Management Systems
Battery Management Software Features
Summary
Review Questions
8. Charging Systems
8.1. Alternator Construction
Rotor
Slip Rings and Brushes
Stator
End Frame Assembly
8.2. Alternator Operation
AC to DC
Full-Wave Rectification
Three-Phase Alternator
Brushless Alternators
Voltage Regulators
Overvoltage Protection
TR Alternators
8.3. Charging System Failures and Testing
Overcharging
Undercharging
Charging System Testing
Alternator-Output Testing
Full-Field Testing the Alternator
Full-Fielding Internally Regulated Alternators
Stator Winding Testing
Regulator Circuit Testing
Charging Circuit Testing
Intelli-Check
Scope Testing
8.4. Alternator Rebuild
Alternator Disassembly and Testing
Alternator Reassembly
33/34 SI Specifications
Alternator Mountings
Alternator Drive
Summary
Review Questions
9. Cranking Systems
9.1. Cranking Circuit Components
Battery Terminals
Cables
Ignition Switch
Starter Relay
9.2. Starter Motors
Starter Motor Construction
Operation
Starter Solenoids
Control Circuit
Reduction-Gearing Starter Motors
9.3. Cranking Circuit Testing
Preliminary Checks
Troubleshooting
No-Load Tests
9.4. Starter Rebuild
Disassembly
Inspection
Reassembly
Adjusting Pinion Clearance
Summary
Review Questions
10. Chassis Electrical Circuits
10.1. Lighting Systems
Light Bulb Operation
Fluorescent Lights
Halogen Lamps
Halogen Infrared (HIR) Headlamps
Xenon Headlamps
HID Optics
Managed Headlamp Voltage
Light-Emitting Diodes (LEDs)
Night Vision Systems
Maintenance
Headlight Fixtures
Stalk Switch
10.2. Auxiliary Electrical Equipment
Trailer Circuit Connector
Instrument Panels and Gauges
Air and Oil Pressure Gauge Failure
Electrical Temperature and Fuel Display Failure
Voltmeter Display Failure
Speedometer/Odometer and Tachometer/Hourmeter Display Failure
Coil-Type Display Gauges
Motorized Cab Circuits
Soldering
Circuit Protection Devices
Virtual Fuses and Breakers
Relays
FETs
Test Lead Spoons
Circuit Analysis
10.3. Rapid Checking of a Truck Electrical Circuit
General Voltmeter Test
Battery Voltage
Cranking Voltage
Battery-Drain Test
Sourcing a Battery Drain
Jump-Starting Precautions
Typical Electrical System Values
Short Circuits
Feedback Problems
High-Voltage Hybrid Circuits
Hotel Loads
Summary
Review Questions
11. Diagnosis and Repair of Electronic Circuits
11.1. Types of EST
Connecting to the Bus
Data Connectors
Communications Adapter
ESTs
Dash Lights
11.2. Using Digital Multimeters
Resolution
Accuracy
Operating Principles
Measuring Voltage
Measuring Resistance
Measuring Current
DMM Features
Some Typical DMM Tests
Breakout Boxes and Breakout TS
Testing Semiconductors
11.3. Multifunctional Handheld Diagnostic Tools
11.4. Handheld Diagnostic Instruments
Current Diagnostic Tools
Pro-Link IQ
Connecting the EST
Fault Codes
Changing Passwords
11.5. PCs and OEM Software
Hardware and Software
The Hardware
System Housing
PC Software
Connecting a PC to a Truck Data Bus
Service Information Systems
Troubleshooting Software
Diagnostic Software
Umbrella Software Package
11.6. Oscilloscopes
Reading an Oscilloscope Graph
Analyzing Waveforms
Scope Diagnostics
11.7. Electronic Troubleshooting
Selecting an EST
Working on the Data Bus
Sequential Troubleshooting
Using the Correct Tools
Snapshot Tests
11.8. Bus Codes and Protocols
SAs and MIDs
11.9. Troubleshooting CWS and CMS
CMS Mitigation Levels
Wingman/Vorad Operating Parameters
11.10. Electrical Wiring, Connector, and Terminal Repair
Weatherproof Connectors
Deutsch Connectors
Splicing Guidelines
Three-Wire Splice
11.11. Wiring Schematics
Circuit Symbols and Diagrams
ISO Wiring Codes
DIN Electrical Schematics
Layout
Interactive Wiring Schematics
11.12. Supplemental Restraint System
Air Bag SRS
Rolltek Rollover Protection
Summary
Review Questions
12. Multiplexing
12.1. Multiplexing, Clients, and Servers
Speed and Volume
12.2. Multiplexing Basics
Star Network Structure
Power Line Carrier
Types of Logic
Serial Data Transmission
CAN 2.0
ISO 9141 and ISO 11898
The J1939 Backbone
Summary of Multiplexing Basics
12.3. Multiplex Switching
Standard Switches
Smart Switches
Field Effect Transistors
12.4. Multiplex Transactions
Wake Up
Simple Multiplexing Transaction
Diamond Logic™
Virtual Fusing
Benefits of Networking
12.5. Accessing the Data Bus
J1587/1708 Connector
J1939 Connector
Making the Connection
The Autonomous Vehicle
Connect to Chassis Data Bus
Scoping the Bus
Summary
Review Question

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